Deskripsi Produk
Agricultural LF-151A 1:3 Rotary Mower Gearbox
Deskripsi Produk
The rotary mower gearbox LF-151A is a type of gearbox that is specifically designed for use with rotary mowers. It is a custom-made gearbox that is engineered for high-power transmission at low speed. It is a high-performance gearbox that can withstand heavy loads and tough working conditions.
| Deskripsi Produk |
Rotary Mower Gearboxes – Replacement of Gearbox LF-151A 1:3 |
|---|---|
| Product details |
|
| Application range |
Mowers |
| Terdiri dari |
|
| Contains oil |
No |
| Max. oil capacity |
1.3 l |
| Max. oil change interval |
500 h |
| Oil SAE viscosity grade |
80W-90 |
| Bahan perumahan |
Cast iron GG25 |
| Berat |
21.5 kg |
| Gear arrangement Increasing |
21 – 22 |
| Input power kW / HP Increasing |
33.1 / 45 kW/HP |
| Input shaft Increasing |
Y |
| Output Torque DaNm Increasing |
18.9 daNm |
| Ratio Increasing |
1: 3 |
| Ratio Reducing |
3: 1 |
| Shaft Y |
1 3/8″ (6) (A) |
| Shaft Z |
35 (B) |
We are a professional company engaged in the R&D, design, and manufacturing of gearboxes. The company has introduced a number of sophisticated production and testing equipment. We have successfully developed 800Nm-11200Nm planetary gearboxes for construction machinery, special planetary gearboxes for mixers, special planetary gearboxes for buildings, special reducers for mines, wind power reducers, hydraulic rotary, winch series, gearboxes for rolling mills, and other series of gearboxes with hundreds of thousands of specifications. The products have been widely used in building materials, metallurgy, engineering machinery, hoisting, shipping, chemical, pharmaceutical, electric power, and other supporting units and engineering projects.
Since its establishment, the company has been accelerating the pace of scientific and technological innovation and independent brand construction to build its core competitiveness with new thinking and new manufacturing awareness.
Peralatan Kami
Sertifikasi
Pengemasan dan Pengiriman
Produk terkait
Poros PTO
Kotak gir pertanian:
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| Aplikasi: | Motor, Mobil Listrik, Sepeda Motor, Mesin, Kelautan, Mainan, Mesin Pertanian, Mobil |
|---|---|
| Fungsi: | Distribusi Daya, Kopling, Perubahan Torsi Penggerak, Perubahan Arah Penggerak, Perubahan Kecepatan, Pengurangan Kecepatan, Peningkatan Kecepatan |
| Tata letak: | Tiga Cincin |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Torque Arm Type |
| Melangkah: | Stepless |
| Contoh: |
US$ 9999/Potong
1 Buah (Minimum Pemesanan) | |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Tindakan Pencegahan Keselamatan Khusus untuk Pengoperasian Gearbox Pertanian
Pengoperasian mesin pertanian dengan gearbox memerlukan perhatian cermat terhadap keselamatan untuk mencegah kecelakaan dan memastikan kesejahteraan operator dan orang-orang di sekitarnya. Berikut beberapa tindakan pencegahan keselamatan khusus yang terkait dengan pengoperasian gearbox pertanian:
- Bacalah Manualnya: Pelajari buku panduan pabrikan untuk gearbox dan mesin tertentu. Buku panduan tersebut memberikan informasi berharga tentang pengoperasian, perawatan, dan pedoman keselamatan yang benar.
- Pelatihan yang Tepat: Pastikan operator terlatih dalam pengoperasian mesin yang aman, termasuk cara mengaktifkan dan menonaktifkan gearbox, menyesuaikan kecepatan, dan menangani keadaan darurat.
- Perlengkapan Pelindung: Operator harus mengenakan perlengkapan pelindung yang sesuai, seperti helm, sarung tangan, kacamata pengaman, dan alas kaki yang kokoh, untuk mengurangi risiko cedera akibat serpihan, bagian yang bergerak, atau bahaya lainnya.
- Bersihkan Ruang Kerja: Sebelum mengoperasikan mesin, bersihkan area dari rintangan, puing-puing, dan orang-orang yang berada di sekitar. Pastikan jarak aman antara mesin dan orang-orang.
- Lampiran Aman: Jika gearbox digunakan bersamaan dengan perlengkapan tambahan, pastikan perlengkapan tersebut terpasang dan terikat dengan benar sesuai dengan pedoman pabrikan untuk mencegah terlepas selama pengoperasian.
- Berpartisipasi dengan Aman: Aktifkan transmisi dan nyalakan mesin hanya setelah memastikan bahwa semua personel berada pada jarak aman dan mesin berada di tempat yang stabil.
- Hindari Pakaian Longgar: Operator harus menghindari mengenakan pakaian longgar atau aksesori yang dapat tersangkut pada bagian yang bergerak.
- Pemberhentian Darurat: Kenali letak tombol dan sakelar berhenti darurat pada mesin dan bersiaplah untuk menggunakannya jika diperlukan.
- Perawatan Rutin: Lakukan pemeriksaan perawatan rutin pada gearbox dan mesin untuk memastikan semua komponen dalam kondisi kerja yang baik. Ganti suku cadang yang aus dan lumasi komponen sesuai rekomendasi pabrikan.
- Matikan dengan Benar: Saat menyelesaikan suatu tugas, lepaskan transmisi, matikan mesin, dan aktifkan semua kunci pengaman untuk mencegah penyalaan yang tidak disengaja.
Dengan mengikuti langkah-langkah keselamatan ini, risiko kecelakaan dan cedera saat mengoperasikan mesin pertanian dengan gearbox dapat dikurangi secara signifikan. Selalu prioritaskan keselamatan untuk menciptakan lingkungan kerja yang aman bagi semua pihak yang terlibat.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Pelumasan: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2024-04-03
