توضیحات محصول
Agricultural LF-151A 1:3 Rotary Mower Gearbox
توضیحات محصول
The rotary mower gearbox LF-151A is a type of gearbox that is specifically designed for use with rotary mowers. It is a custom-made gearbox that is engineered for high-power transmission at low speed. It is a high-performance gearbox that can withstand heavy loads and tough working conditions.
| توضیحات محصول |
Rotary Mower Gearboxes – Replacement of Gearbox LF-151A 1:3 |
|---|---|
| Product details |
|
| Application range |
Mowers |
| متشکل از |
|
| Contains oil |
No |
| Max. oil capacity |
1.3 l |
| Max. oil change interval |
500 h |
| Oil SAE viscosity grade |
80W-90 |
| جنس بدنه |
Cast iron GG25 |
| وزن |
21.5 kg |
| Gear arrangement Increasing |
21 – 22 |
| Input power kW / HP Increasing |
33.1 / 45 kW/HP |
| Input shaft Increasing |
Y |
| Output Torque DaNm Increasing |
18.9 daNm |
| Ratio Increasing |
1: 3 |
| Ratio Reducing |
3: 1 |
| Shaft Y |
1 3/8″ (6) (A) |
| Shaft Z |
35 (B) |
We are a professional company engaged in the R&D, design, and manufacturing of gearboxes. The company has introduced a number of sophisticated production and testing equipment. We have successfully developed 800Nm-11200Nm planetary gearboxes for construction machinery, special planetary gearboxes for mixers, special planetary gearboxes for buildings, special reducers for mines, wind power reducers, hydraulic rotary, winch series, gearboxes for rolling mills, and other series of gearboxes with hundreds of thousands of specifications. The products have been widely used in building materials, metallurgy, engineering machinery, hoisting, shipping, chemical, pharmaceutical, electric power, and other supporting units and engineering projects.
Since its establishment, the company has been accelerating the pace of scientific and technological innovation and independent brand construction to build its core competitiveness with new thinking and new manufacturing awareness.
Our Equipments
صدور گواهینامه
Packaging and Shipment
محصولات مرتبط
شفت انجمن اولیا و مربیان
Agricultural gearbox:
Flail mower gearbox, rotary tiller gearbox, lawn mower gearbox, rotary cutter gearbox, agricultural sprayer gearbox, post hole digger gearbox, feed mixer gearbox, rotary mower gearbox, gearbox for circular saws, irrigation reels gearbox, agricultural generator gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, manure spreader gearbox, rotary rakes gearbox, hay tedders gearbox, micro tiller gearbox, cutter bars gearbox, fertilizer mixer gearbox, agitators gearbox for sewage, round baler gearbox, snowblower gearbox
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| کاربرد: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| عملکرد: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| طرح بندی: | سه حلقه |
| سختی: | سطح دندانه سخت شده |
| نصب: | نوع بازوی گشتاور |
| مرحله: | Stepless |
| نمونهها: |
US$ 9999/Piece
۱ قطعه (حداقل سفارش) | |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
الزامات نگهداری برای گیربکسهای کشاورزی
نگهداری از گیربکسهای کشاورزی برای اطمینان از عملکرد روان و کارآمد تجهیزات کشاورزی بسیار مهم است. نگهداری مناسب به افزایش طول عمر گیربکسها کمک میکند و از خرابیهای پرهزینه جلوگیری میکند. در اینجا الزامات کلیدی نگهداری ذکر شده است:
- بازرسیهای منظم: بازرسیهای چشمی روتین را برای بررسی علائم سایش، آسیب، نشتی یا عدم همترازی انجام دهید. مرتباً دندانههای چرخدنده، آببندها و یاتاقانها را برای هرگونه مشکل بررسی کنید.
- روغن کاری: روانکاری مناسب برای به حداقل رساندن اصطکاک و سایش در گیربکسها ضروری است. دستورالعملهای سازنده را در مورد نوع روانکار مورد استفاده و فواصل توصیه شده برای روانکاری دنبال کنید.
- بررسی روان کننده: مرتباً سطح و کیفیت روانکننده گیربکس را کنترل کنید. در صورت نیاز روانکنندهها را تعویض یا دوباره پر کنید و مطمئن شوید که آلودگیها وارد سیستم روانکاری نمیشوند.
- سفت کردن پیچ و مهره ها و بست ها: پیچها، مهرهها و بستها را بررسی و محکم کنید تا از شل شدن آنها به دلیل لرزش در حین کار جلوگیری شود. قطعات شل میتوانند منجر به عدم تراز و سایش زودرس شوند.
- بازرسی پلمپ: آببندها را از نظر نشتی و آببندی مناسب بررسی کنید. آببندهای آسیبدیده یا فرسوده باید فوراً تعویض شوند تا از نشت روانکننده و ورود آلایندهها جلوگیری شود.
- تمیز کردن: با از بین بردن کثیفی، زباله و بقایای مواد، گیربکسها را تمیز نگه دارید. تمیز کردن منظم از ورود ذرات ساینده به گیربکس و ایجاد آسیب جلوگیری میکند.
- همترازی: اطمینان حاصل کنید که گیربکسها به درستی با اجزای متصل، مانند شفتها و کوپلینگها، همترازی شدهاند. عدم همترازی میتواند منجر به افزایش سایش و کاهش راندمان شود.
- نظارت بر دما: دمای کارکرد گیربکس را زیر نظر داشته باشید. افزایش غیرطبیعی دما ممکن است نشاندهندهی مشکلاتی مانند بارگذاری بیش از حد یا روغنکاری ناکافی باشد.
- تعویض فیلتر: اگر گیربکس سیستم فیلتراسیون دارد، فیلترها را مرتباً تعویض یا تمیز کنید تا از ورود آلایندهها به گیربکس جلوگیری شود.
- بازرسی تخصصی: به صورت دورهای گیربکسها را توسط تکنسینهای واجد شرایط بازرسی کنید. آنها میتوانند مشکلات بالقوهای را که ممکن است در بازرسیهای معمول قابل مشاهده نباشند، شناسایی کنند.
رعایت این الزامات تعمیر و نگهداری تضمین میکند که گیربکسهای کشاورزی در شرایط بهینه باقی بمانند و به قابلیت اطمینان و کارایی تجهیزات کشاورزی کمک کنند. تعمیر و نگهداری منظم نه تنها از خرابیهای غیرمنتظره جلوگیری میکند، بلکه عمر مفید گیربکسها را نیز افزایش میدهد و در نهایت به بهرهوری عملیات کشاورزی کمک میکند.
editor by CX 2024-04-03
