Penerangan Produk
> Product Introduction
Wpw Worm Worm Reductor
1, WP series worm gearbox ‘s the transmission smooth, vibration, shock and noise are small, a large reduction ratio, wide versatility, with all kinds of mechanical equipment.
2, WPA series speed reducer are able to obtain a larger single-stage transmission gear ratio, compact, most models have better gear self-locking, braking requirements for mechanical equipment can save brakes
3, worm thread engagement with the worm gear tooth surface friction loss greater than the gear transmission efficiency and therefore low, easy to heat and higher temperatures.
4, interworking good worm manufactured according to national standards, bearings, seals etc with standard parts. 5,
5, box type basic type (vertical or horizontal box for 2 structures with bottom foot) and the universal type (box is rectangular, multi-faceted with fixed screw, not fitted with bottom foot or the other end foot and other structural type)
6, WP series gear box input shaft coupling methods are the basic type (single input shaft and dual input shaft), 2 motor with flange.
7, WP series reducer ‘ output, position and direction of the input shaft and the input shaft on the next; the output axis and down; the input shaft and down.
8, WP series worm gearbox can be 2 or 3 sets consisting of multi stage gear reducer to get great gear ratio.
| Jenis: | WP gears reduction gear |
| Model: | WPA40-250 |
| Nisbah: | 10,15,20,25,30,40,50,60 |
| Warna: | Green,Brown |
| Bahan: | Cast iron body |
| Worm Gear- Cooper-10-3 # | |
| Worm-20CrMnTi with carburizing and quenching, surface hardness is 56-62HRC | |
| Keluli kromium aci-45# | |
| Pembungkusan: | Paper Carton,Plywood box / per set(With foam board inside) |
| Waranti: | 1 year |
| Input Power: | 0.55kw,0.75kw,1.1kw,1.5kw,2.2kw,4kw,5.5kw,7.5kw |
| Kegunaan: | In industrial machine: Food stuff,Ceramics,chemical, aswell as packing, printing, dyeing,woodworking, glass and plastics….. |
| Bebibir IEC: | 80B5,90B5,100B5,112B5,132B5…. |
| Pelincir: | Synthetic & Mineral |
> Catalogue
> Our Motor Advantages
1. Reasonable price with excellent quality
2.Each 1 tests carefully
3.Clear nameplate
4.Reliable package
5.High efficiency, smooth runingand low noise
6.Best materials make best performance
> Producing Process
> WORKSHOP EQUIPMENT:
CERTIFICATION :
> PACKAGE :
for 1 container, directly loading ,for less, all goods with pallet,
Soalan Lazim
Soalan Lazim
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
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| Permohonan: | Motor, Jentera, Jentera Pertanian |
|---|---|
| Fungsi: | Speed Changing, Speed Reduction |
| Susun atur: | Bevel |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Pemasangan: | Jenis Mendatar |
| Langkah: | Langkah Berganda |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
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Kemajuan Teknologi dalam Reka Bentuk Kotak Gear Pertanian
Kemajuan dalam reka bentuk kotak gear pertanian telah meningkatkan kecekapan, ketahanan dan prestasi peralatan pertanian dengan ketara. Berikut adalah beberapa kemajuan teknologi yang ketara:
- Bahan dan Pembuatan: Penggunaan bahan canggih, seperti aloi berkekuatan tinggi dan bahan komposit, telah meningkatkan ketahanan dan jangka hayat komponen kotak gear. Teknik pembuatan jitu, termasuk reka bentuk bantuan komputer (CAD) dan pemesinan kawalan berangka komputer (CNC), memastikan toleransi yang ketat dan prestasi yang boleh dipercayai.
- Reka Bentuk Gigi Gear: Profil gigi gear moden, seperti gear serong heliks dan lingkaran yang dioptimumkan, mengurangkan bunyi bising, getaran dan haus. Reka bentuk gigi canggih juga meningkatkan kecekapan penghantaran kuasa dan pengagihan beban.
- Pengedap dan Pelinciran: Teknologi pengedap yang dipertingkatkan, seperti pengedap bibir berganda dan pengedap labirin, membantu mencegah bahan cemar daripada memasuki kotak gear sambil mengekalkan pelincir. Sistem pelinciran canggih, termasuk pelinciran automatik dan formulasi minyak yang dipertingkatkan, memanjangkan selang penyelenggaraan dan meningkatkan kecekapan.
- Kawalan Elektronik: Kotak gear pertanian semakin berintegrasi dengan sistem kawalan elektronik. Sensor dan penggerak menyediakan data masa nyata mengenai prestasi kotak gear, membolehkan pemantauan keadaan, penyelenggaraan ramalan dan pelarasan untuk mengoptimumkan operasi jentera.
- Kotak Gear Pintar: Sesetengah kotak gear pertanian dilengkapi dengan ciri pintar, seperti sensor beban, monitor suhu dan sistem maklum balas. Ciri-ciri ini meningkatkan ketepatan, keselamatan dan prestasi peralatan keseluruhan.
- Penghantaran Kuasa Hibrid: Integrasi sistem penghantaran kuasa hibrid, yang menggabungkan enjin pembakaran dalaman dengan motor elektrik, membolehkan penghantaran kuasa yang lebih cekap dan penggunaan bahan api yang lebih rendah. Kotak gear memainkan peranan penting dalam mengurus pengagihan kuasa dalam sistem ini.
- Impak Alam Sekitar yang Berkurang: Kemajuan dalam reka bentuk gear menyumbang kepada pengurangan impak alam sekitar. Kotak gear yang lebih senyap dan lebih cekap meminimumkan pencemaran bunyi dan penggunaan tenaga di samping mematuhi peraturan pelepasan.
- Penyesuaian dan Modulariti: Sesetengah kotak gear pertanian moden menawarkan reka bentuk modular yang membolehkan petani menyesuaikan nisbah gear, kelajuan output dan spesifikasi lain agar sepadan dengan tugas dan keadaan tertentu.
- Simulasi dan Pengujian: Simulasi komputer dan kaedah ujian lanjutan, seperti analisis unsur terhingga (FEA) dan dinamik bendalir pengkomputeran (CFD), membantu mengoptimumkan reka bentuk kotak gear, mengurangkan kos prototaip dan memastikan kebolehpercayaan sebelum pengeluaran.
Kemajuan ini secara kolektifnya menyumbang kepada evolusi kotak gear pertanian, menjadikan jentera pertanian lebih cekap, mesra alam dan boleh disesuaikan dengan keperluan pertanian moden yang sentiasa berubah.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Getaran yang Ditingkatkan: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Pelinciran: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2024-01-09
