제품 설명
Single Screw Parallel Shaft Reducer for Plastic Extruder (JHM/ ZLYJ/ ZSYJ)
PTT extruder gearboxes have 2 popular series for 2 types screw extruders:
ZLYJ/ZSYJ Series Extruder Gear Units for Single Screw Extruders
SZ Series Extruder Gear Units for Conical Twin Screw Extruders
For parameters of SZ series gearbox and other extruder gearboxes applications, please consult our sales representatives and engineers.
구성 요소:
1. Housing: Cast Iron or Steel Plate Welding
2. Gear Set: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Keyed CHINAMFG Shaft Input
4. Output Configurations:
Hollow Shaft Output
모델:
ZLYJ112~ZLYJ630
ZSYJ450~ZSYJ630
특징:
1. High strength alloy steel gears and shafts, sturdy and wearable
2. Hollow output shaft integrated with strong thrust bearings to withstand axial force of the screw
3. Large load capacity, superior performance for screw extruders applications
4. High efficiency, high reliability, long service life, low noise
5. Optional international brands of bearings and oil seals (ZheJiang CHINAMFG Oil Seals)
응용 분야:
Plastic Extruders
Rubber Extruders
Single Screw Extruders (ZLYJ/ZSYJ Series Extruder Gearbox)
Conical Twin Screw Extruders (SZ Series Extruder Gearbox)
설치:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Forced Lubrication (Additional Oil Pump)
Cooling:
Natural Cooling
Auxiliary Cooling Devices
회사 소개
Get the right gearbox for your equipment.
PTT knows gearbox. As the leading industry gearbox manufacturer, PSS offers the best power transmission solutions to perfectly meet your specific industry application. On gearbox, CHINAMFG has a lot more to share.
We always satisfy all industries with our gearbox
PTT strives for 100% satisfaction from customers of all industries. We welcome challenges to offer tailored design or special solution to satisfy customers’ Special needs on applications. We like to make impossibility become possibility.
Key features
Turbine gearboxes and planetary gearboxes are our advantages. Most companies can only manufacture Helical Bevel gearboxes, and we have a strong design team that has now designed turbine gearboxes up to 70, 000 rpm.
Diversity
PTT offers a vast diversity of gear reducer, geared motor and gearbox. No doubt you are able to find what you need with PTT.
Reliability
PTT is a trustworthy manufacturer you can rely on, no matter in terms of quality, delivery, pricing, service, etc. It becomes our name tag during our history of servicing our customers.
Capability
PTT is able to manufacture 200, 000 sets of gear reducers yearly and keeps investing on development of new series product.
We have a large list of our satisfied clients
Among the large list of our satisfied clients, there are many trend-setting top brands in various industries.
Mian products
Helical Gear Units
Bevel-Helical Gear Units
ZYJ Series Gear Units
DY Series Gear Units
P Planetary Gear Units
MLX Series Mill Gear Units
High Speed Gear Units
Non-stand Gear Units
견적 요청
질문: 귀사는 무역 회사입니까, 아니면 제조업체입니까?
A: 저희는 20년 이상의 경력을 가진 제조업체입니다.
질문: 배송 기간은 얼마나 걸리나요?
A: 일반적으로 재고 상품의 경우 10일 이내에 배송되며, 주문 제작 상품의 경우 주문 확인 후 35일 이내에 배송됩니다.
질문: 문의를 보낸 후 답변을 받기까지 얼마나 기다려야 하나요?
A: 보통 12시간 이내입니다.
질문: 제품을 확인하려면 어떤 정보를 제공해야 하나요?
A: 모델/크기, 변속비, 속도, 축 방향 및 주문 수량 등
질문: 제품 보증 기간은 얼마나 되나요?
A: 저희는 상품 출고일로부터 12개월간 보증 서비스를 제공합니다.
질문: 지불 조건은 어떻게 되나요? 미화 10,000달러 미만 금액의 경우 T/T 100% 선불, 미화 10,000달러 이상 금액의 경우 T/T 30% 선불 후 잔금은 선적 전에 지불하시면 됩니다.
다른 문의사항이 있으시면 언제든지 아래 연락처로 문의해 주세요.
저희에게 연락하는 방법은 무엇인가요?
아래에 문의 내용을 입력하시고 "보내기"를 클릭하세요!
| 애플리케이션: | Motor, Machinery, Agricultural Machinery, Plastic and Rubber Extrusion |
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| 기능: | 구동 토크 변경, 속도 변경, 속도 감소 |
| 공들여 나열한 것: | Helical |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
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배송비:
단위당 예상 운송비. |
배송비 및 예상 배송 시간에 관한 정보입니다. |
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| 결제 방법: |
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초기 납부금 전액 지불 |
| 통화: | 미국$ |
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| 반품 및 환불: | 제품 수령 후 최대 30일 이내에 환불을 신청할 수 있습니다. |
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Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
변속기 마모의 일반적인 징후 및 해결책
기어박스는 다른 기계 부품과 마찬가지로 마찰, 하중, 작동 조건 등의 요인으로 인해 시간이 지남에 따라 마모될 수 있습니다. 기어박스 마모의 일반적인 징후를 파악하는 것은 적시에 유지보수를 하고 잠재적인 고장을 방지하는 데 필수적입니다. 다음은 주의해야 할 몇 가지 징후와 해결 방법입니다.
- 이상한 소음: 작동 중 갈리는 소리, 딸깍거리는 소리 또는 윙윙거리는 소리가 나면 기어나 베어링이 마모되었을 수 있습니다. 기어박스의 톱니가 손상되었거나 윤활이 불충분한지 점검하십시오. 손상된 부품을 교체하고 적절한 윤활을 확보하십시오.
- 진동 증가: 과도한 진동은 기어박스 내부의 정렬 불량 또는 불균형을 나타냅니다. 정렬 상태를 확인하고 필요한 경우 구성 요소의 균형을 맞추십시오. 또한 마모되거나 손상된 축 또는 베어링이 있는지 점검하십시오.
- 누출: 오일이나 윤활유 누출은 씰 또는 개스킷의 마모를 나타낼 수 있습니다. 누출을 방지하고 적절한 윤활을 유지하려면 씰과 개스킷을 교체하십시오.
- 미끄러지는 기어: 기어가 제대로 맞물리지 않거나 변속이 어려운 경우 기어 톱니가 마모되었거나 손상되었을 수 있습니다. 기어에 마모나 파손 흔적이 있는지 점검하고 필요에 따라 교체하십시오.
- 온도 상승: 마모된 부품으로 인해 마찰이 증가하면 비정상적인 열 발생이 발생할 수 있습니다. 윤활유의 양과 품질을 점검하고, 과도한 마찰을 일으키는 마모된 베어링이나 기어를 교체하십시오.
- 성능 저하: 동력 전달량 감소 또는 출력 효율 저하는 변속기 마모의 징후일 수 있습니다. 기어, 베어링 및 기타 구성 요소의 마모 여부를 점검하고 필요에 따라 교체하십시오.
- 과도한 놀이: 기어의 과도한 유격(백래시)은 기어 톱니 또는 베어링의 마모를 나타낼 수 있습니다. 구성품의 마모 상태를 점검하고, 백래시를 조정하고, 마모된 부품을 교체하십시오.
변속기 마모 문제를 해결하려면 적절한 윤활, 정렬 점검 및 정기 검사를 포함한 일상적인 유지 보수가 필요합니다. 마모되거나 손상된 부품을 적시에 교체하면 변속기의 수명을 연장하고 다양한 용도에서 최적의 성능을 유지할 수 있습니다.
Types of Agricultural Gearboxes for Specific Tasks
Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:
- Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
- Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
- Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
- Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
- Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
- Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
- Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
- Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
- Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.
Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.
editor by CX 2023-11-17
