Deskripsi Produk
Our main products, steel gearboxes ,gear parts for motors through powder metallurgy processing.
We specialize in designing and manufacturing highly engineered, custom components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears. When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear. In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .
Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Gearbox ratio 3 to 1000 .
Customized metal parts specification
| Product type | customized gear parts ,OEM planetary gear parts , speed reducer , motor gears , custom motor gears |
| Bahan | metal |
| Proses | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CHINAMFG the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .
Custom metal parts
Workshop
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| Aplikasi: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Fungsi: | Distribusi Daya, Kopling, Perubahan Torsi Penggerak, Perubahan Arah Penggerak, Perubahan Kecepatan, Pengurangan Kecepatan, Peningkatan Kecepatan |
| Tata letak: | Koaksial |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Torque Arm Type |
| Melangkah: | Tiga Langkah |
| Contoh: |
US$ 6/Piece
1 Buah (Minimum Pemesanan) | |
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| Kustomisasi: |
Tersedia
| Permintaan Khusus |
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Kontribusi Gearbox Pertanian terhadap Fleksibilitas Mesin Pertanian
Gearbox pertanian memainkan peran penting dalam meningkatkan keserbagunaan keseluruhan mesin pertanian. Berikut adalah bagaimana gearbox pertanian berkontribusi:
- Kecepatan Variabel: Gearbox pertanian memungkinkan mesin beroperasi pada kecepatan yang berbeda, sehingga petani dapat beradaptasi dengan berbagai tugas. Misalnya, traktor yang dilengkapi dengan gearbox yang dapat disesuaikan dapat beralih secara efisien antara membajak, menanam, dan memanen.
- Manajemen Torsi: Kotak roda gigi mengontrol penyaluran torsi agar sesuai dengan kebutuhan berbagai operasi. Hal ini memastikan transmisi daya yang optimal dan mencegah kelebihan beban selama tugas-tugas seperti membajak atau mengangkat beban berat.
- Multifungsi: Banyak mesin pertanian dirancang untuk melakukan berbagai tugas. Dengan menggabungkan gearbox serbaguna, mesin-mesin ini dapat beralih antar fungsi secara efisien tanpa memerlukan modifikasi besar.
- Kompatibilitas Lampiran: Mesin pertanian seringkali membutuhkan perlengkapan tambahan seperti mesin pemotong rumput, bajak, atau alat penyemprot. Kotak roda gigi pertanian dapat dirancang untuk mengakomodasi berbagai perlengkapan tambahan, sehingga meningkatkan kegunaan dan kemampuan adaptasi mesin.
- Rasio yang Dapat Disesuaikan: Beberapa jenis gearbox memungkinkan operator untuk mengubah rasio gigi secara langsung. Kemampuan adaptasi ini sangat penting untuk tugas-tugas yang membutuhkan kontrol presisi atas kecepatan dan torsi, seperti penanaman atau penyemprotan yang presisi.
- Distribusi Daya yang Efisien: Kotak roda gigi membantu mendistribusikan daya dari mesin ke berbagai komponen mesin, seperti roda, poros, dan peralatan. Distribusi daya yang efisien ini memastikan pemanfaatan energi yang efektif.
- Optimasi Spesifik Tugas: Berbagai tugas pertanian memiliki persyaratan khusus. Kotak roda gigi pertanian dapat disesuaikan untuk mengoptimalkan kinerja mesin untuk berbagai tugas, mulai dari pengolahan tanah hingga pemeliharaan tanaman.
- Kemampuan Manuver yang Ditingkatkan: Kotak roda gigi memungkinkan mesin untuk mengubah arah dengan mudah dan bermanuver di ruang sempit. Hal ini sangat berharga dalam tugas-tugas seperti membajak sawah atau bermanuver di dalam kebun.
- Beradaptasi dengan Medan: Kotak roda gigi serbaguna memungkinkan mesin beradaptasi dengan berbagai medan, memastikan kinerja yang konsisten di berbagai permukaan seperti perbukitan, lereng, atau tanah yang tidak rata.
- Fleksibilitas Musiman: Pertanian melibatkan tugas-tugas musiman yang bervariasi dalam tuntutan dan kompleksitasnya. Kotak roda gigi menawarkan fleksibilitas untuk mengoptimalkan mesin untuk tugas-tugas spesifik selama musim yang berbeda, sehingga meningkatkan efisiensi secara keseluruhan.
Gearbox pertanian merupakan landasan fleksibilitas mesin pertanian, memungkinkan petani untuk menyelesaikan berbagai tugas secara efisien dan efektif.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Peningkatan Getaran: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-04-19
