Warranty: 12 months
Applicable Industries: Manufacturing Plant, Construction works , Energy & Mining, Construction equipment, Steel industry, Paper industry, Sewage treatment, Power plante, Chemical industry, Oil and gas industary, Cement industry, Crane equipment, Logistic industry, Food industry, Medical Industry, Agriculature industry
Customized support: OEM, Russia warehouse High quality Nema 34 Stepper Motor 12v dc motor 8.5N.m for CNC ODM, OBM
Gearing Arrangement: Planetary
Output Torque: 22000N.m ~1200000N.m
Input Speed: Less than 3000RPM
Output Speed: 0.1~60rpm
Gears Style: Planetary gear arrangement
Sun Gear material: 20CrMnTi
Gear Ring: 20CrMnTi
Heat treatment: Carburising and Quenching
Shaft material: 42CrMo
Housing material: HT250 High-strength Cast Iron
Gear precision: DIN6
Oil Seal: NAK & NBR seal
Bearing: NSK, HRB ,LYC ,ZWZ
Certification: CE, ISO9001
Packaging Details: Plywood case
Port: HangZhou & ZheJiang
Products Description FiturS1:High modular design.2:Compact design and dimension, light weight.3: Wide range of ratio, high efficiency, stable running and low noise level.4:Several planet wheels run with load at the same time and distribute the power to realize the combination and separation of moving.5:Realize the coaxial transmission easily.6:widely optional accessories.Utama yang diterapkan untukChemical agitatorHoist and transportSteel and metallurgyElectric powerCoal miningCement and constructionPaper and light industry Company Profile Workshop & Proessing procedure Certifications Why Us Strictly Quality Control bring Outstand Gearbox products 1: 100% testing for all the gears and Gear shaft and cast Iron Housing 2: 100% Running Test before delivery (Include Oil leak ,Noise and Vibration test3: 100% Appearance checking before packing Strong Production Capability & Advanced equipment & Faster delivery1: More than 150 professional workers & 40000 Squre meter factory base2: Imported Grinding machines(REISHAUER) ,ensure all gears we make are DIN 6 same as .3: Fast delivery (Spare part stock for all series gearboxes)4: 29 years experience since 1993 5: Customized gearbox according to client’s requrement Exhibition Application FAQ 1. How to choose a gearbox which meets our requirement?You can refer to our catalogue to choose the gearbox or we can help to choose when you providethe technical information of required output torque, 70x95x21.3 7 0571 1.3 for CZPT and Driving Shaft Iron Surface Oil Seal Spring Loaded Double Lip Seal output speed and motor parameter etc.2. What information shall we give before placing a purchase order?a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information ,etc.b) Housing color.c) Purchase quantity.d) Other special requirements.3. What industries are your gearboxes being used?Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.4. Do you sell motors?We have stable motor suppliers who have been coperating with us for a long-time. They can provide motorswith high quality.
Wawasan Pasar Utama Terkait dengan Kotak Gigi Reduksi Cacing
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Pengukuran reaksi balik
Kelonggaran (backlash) pada gearbox adalah komponen umum yang dapat menyebabkan kebisingan atau masalah lain pada mobil. Faktanya, getaran dan putaran roda gigi dalam gearbox sering kali dipicu oleh osilasi torsi mesin. Kebisingan dari gearbox bisa signifikan, terutama pada poros sekunder yang menghubungkan roda gigi keluaran dengan cincin diferensial. Untuk mengukur kelonggaran dan variasi dimensi lainnya, operator dapat secara berkala mengukur gerakan poros keluaran dan membandingkannya dengan nilai yang diketahui.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Kotak roda gigi reduksi cacing
Gearbox reduksi cacing digunakan dalam produksi berbagai jenis mesin, termasuk pabrik baja dan pembangkit listrik. Gearbox ini juga banyak digunakan dalam industri gula dan kertas. Perusahaan terus berupaya meningkatkan produk dan layanannya agar tetap kompetitif di pasar global. Berikut adalah ringkasan wawasan pasar utama terkait jenis gearbox ini. Laporan ini akan membantu Anda membuat keputusan bisnis yang tepat. Baca terus untuk mempelajari lebih lanjut tentang keunggulan jenis gearbox ini.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
Gearbox reduksi cacing memiliki banyak keunggulan dibandingkan gearbox tradisional. Gearbox ini mudah dirawat dan dapat digunakan dalam berbagai aplikasi. Karena kecepatannya yang rendah, gearbox ini sangat cocok untuk sistem sabuk konveyor.
Kotak roda gigi reduksi cacing dengan kantung tertutup
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
Roda gigi normal mengubah outputnya secara independen setelah beban yang cukup diterapkan. Namun, penahan belakang mempersulit konfigurasi roda gigi. Roda gigi cacing membutuhkan pelumasan karena keausan gesekan dan friksi yang terjadi selama pergerakan. Susunan roda gigi umum mentransfer daya pada bagian beban puncak gigi. Gesekan terjadi pada kecepatan rendah di kedua sisi puncak dan terjadi pada kecepatan rendah.
Kotak roda gigi reduksi tunggal dengan kantung tertutup mungkin tidak memerlukan sumbat pembuangan. Reservoir untuk reduktor roda gigi cacing dirancang sedemikian rupa sehingga roda gigi selalu bersentuhan dengan pelumas. Namun, kantung tertutup akan menyebabkan roda gigi cacing lebih cepat aus, yang dapat menyebabkan keausan dini dan peningkatan konsumsi energi. Dalam hal ini, roda gigi dapat diganti.
Roda gigi cacing umumnya digunakan untuk aplikasi pengurangan kecepatan. Tidak seperti set roda gigi konvensional, roda gigi cacing memiliki rasio pengurangan yang lebih tinggi. Jumlah gigi pada cacing mengurangi kecepatan motor tertentu secara signifikan. Hal ini menjadikan roda gigi cacing sebagai pilihan yang menarik untuk aplikasi pengangkatan. Selain efisiensinya yang meningkat, roda gigi cacing juga kompak dan kurang rentan terhadap kerusakan mekanis.
Susunan poros pada gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
Tata letak sistem poros roda gigi dalam kotak roda gigi berkaitan dengan rasio kecepatannya. Secara umum, rasio kecepatan dan jarak pusat dihubungkan oleh poros roda gigi untuk membentuk transmisi yang efisien. Faktor lain yang dapat memengaruhi tata letak poros roda gigi meliputi kendala ruang, dimensi aksial, dan keseimbangan tegangan. Pada Oktober 2009, para penemu transmisi manual mengungkapkan penemuan ini sebagai No. 2. Roda gigi ini dapat digunakan untuk mewujudkan rasio roda gigi yang akurat.
Poros masukan 4 di dalam rumah roda gigi 16 disusun secara radial dengan poros keluaran kotak roda gigi. Poros ini menggerakkan pompa oli pelumas 2. Pompa tersebut menarik oli dari filter dan wadah 21. Kemudian, pompa tersebut mengirimkan oli pelumas ke ruang putar 3. Ruang tersebut memanjang searah longitudinal poros masukan kotak roda gigi 4, dan melebar hingga diameter maksimumnya. Ruang tersebut relatif besar karena adanya penahan 43.
Konfigurasi gearbox yang berbeda didasarkan pada pemasangannya. Pemasangan gearbox pada peralatan yang digerakkan menentukan susunan poros di dalam gearbox. Dalam kasus tertentu, kendala ruang juga memengaruhi susunan poros. Inilah sebabnya mengapa poros input dalam gearbox dapat bergeser secara horizontal atau vertikal. Namun, poros input tersebut berongga, sehingga dapat dihubungkan ke saluran penghantar atau perangkat penjepit.
Pemasangan gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
Pemasangan gearbox yang tepat sangat penting untuk kinerja mesin. Jika gearbox tidak terpasang dengan benar, hal itu dapat mengakibatkan tekanan dan keausan yang berlebihan. Hal ini juga dapat mengakibatkan kerusakan pada perangkat terkait. Pemasangan yang tidak tepat juga meningkatkan kemungkinan gearbox menjadi terlalu panas atau gagal mentransfer torsi. Sangat penting untuk memastikan Anda memeriksa toleransi pemasangan gearbox sebelum memasangnya di kendaraan.
